SunFlare Executive Consulting Group, INC.

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Our strengths are:

 
Supplier of systems
Complete turnkey production plants for the chemical industry
Industry proven process engineering
Independent research and development
In-house manufacturing
Special constructions with operation attest S1 for the norm SIA 161/1
World-wide installations
Flexible customer service
Market leader in high-viscosity adhesive production and filling plants

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Vacuum Mixing Cooler - KH
The batch-contact cooler, in sequence to the vacuum mixing dryer. This ensures a tremendous improvement of productivity.

Adding and mixing in of raw materials, that should not be dried, or that have not to be dried.

Advantages / features
:
Cooled mixing cylinder and side covers guarantee efficient process cooling
The mixing tools reach the entire inner surface
Shear teeth against bridge building or product agglomeration
Minimal residual product after discharge
Technische Daten:
Batch size: 500 to 10'000 liter (132 to 2642 US gal.)
Operating pressure: inert gas blanketing, vacuum tight design is possible
Options:
Layout of a space-saving tower construction (dryer and cooler on top of each other), or as a separate vertical cooler (picture).

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Filling Systems / Containers
 
Tandem Drum Filler - FHA
Designed for the filling of 200 liter (52.8 gal.) drums or pails.

For the filling of all medium to high viscous materials, especially suited for reactive systems.

Advantages / features:
Automatic switching from full to empty container
The filling time per drum is 3 to 8 minutes, depending on the viscosity and flowing property of the product to be filled
Accuracy about 300 grams (0.66 pounds)
Charged by mixer or buffer press
Follower plates with vacuum connections for holding the protection foil
2 operating boxes and a graphic operator’s display for editing up to 80 filling programs

Options:
Design is also available as single station
Mounting on 4 wheels for mobile use

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Diverse
 
Steel- and Special Constructions
In-house manufacture of bigger units and mounting by the own qualified stuff. Work pieces can be treated in our own plant to pickle stainless steel.

Fitech AG owns the operation attest S1 for the Norm SIA 161/1. This includes the qualification for welding works.

Typical constructions
Bridges or parts of them
Supports for heavy loads
Poles
Supports for trusses and frames
Special parts for incineration plants (reactors, channels, etc.)
Any kinds of welding constructions in carbon and stainless steel.

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News from Fitech AG
 
Trials with your product
on our PASTE-Mixer – VMV

Please visit us in Oberaach and test your product on our test equipment. You can count on our experience of dozens of trial batches.

We would appreciate to produce together with you batch-sizes from 400 to 1'000 liters.

Features of the test equipment:
Vacuum system
Pressure compensation by inert gas
Exact temperature control
Heating if necessary
Product cooling
Cartridge sampling port
Discharge under vacuum
Continuous indication of process data on PLC controls

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Dryer / Cooler
 
Vacuum Mixing Dryer - VTH
The batch-contact dryer for form-stabilized drying under vacuum.
For the efficient drying of powders, granules, carbon black and pigments.
Advantages / features:
Technical Data:
Batch size: 500 to 10'000 liter (132 to 2642 US gal.)
Temperature: up to 180ºC (356ºF)
Vacuum: up to –0.98 bar (-14.2 psi)
Leakrage rate: <15mbar/h (<0.22psi/h) at max. vacuum

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MDI-Prepolymer-Plants
 
MDI-Prepolymer-Production Plant
MDI-Storage and Conveying System:
Includes a high precision reliable temperature control system, agitator, and all required controls and safety components.

Reactor:
3 to 12 m3 (106 to 424 ft3), stainless steel, operating pressure from vacuum to 2 bar (29 psi), includes mixing tool and all required controls and safety components.

Prep-Storage Tank:
12 to 24 m3 (424 to 847 ft3), stainless steel,
operating pressure 2 bar (29 psi).

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Magna Drum
Transport and storage container to maintain a constant temperature of liquid to pasty products, as well as melting.

Technical data:

Nominal volume: 1’100 l (290 gal.)
Interior diameter: 1.08 m (42.5 in.)
Length/width (base): 1.22 m (48.0 in.)
Total height: 1.60 m (63.0 in.)
With base

Material:
carbon steel / stainless steel
With 40mm insulation and electric heating
Adjustable thermostat to maintain the given temperature setting.

Options:
Inert gas connection
Without heating

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Competence and performance from one source
 
Carrying out of project studies based on your data (e.g. need of raw material and production capacities)
Support during the fixing of the production methods by our industry proven process engineering
Planning and layout for the storage, drying, conveying and dosing of raw materials and intermediate products, the real production and the filling
Determination of the capacities and optimum production units
Layout of electrical and hydraulic systems
Calculation of conveying performances
Set up of the total need of electrical energy, cooling water, nitrogen, etc. The result is the energy balance.
Design and development of controls based on PLC or PC
Determination of the sensors and the metrology
Tests of your recipes on our own test systems

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Upon request, we will provide references of plants that we designed, manufactured and put into operation for the following product categories:

• High-viscosity adhesives
• High-viscosity sealants
• Athletic field and floor coatings
• PVC-Plastisoles
• Putties
• Varnishes and paints
• Epoxies and binding compounds
• Transfer and storage of MDI
• Powders drying
• Vacuum drying
• Storing, transferring and filling of high-viscosity products


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For More Information Please Call or Email One of Our Staff at:

 

Telephone: 210-670-4286

Executive Division

 

Email:  SunFlareECG@aol.com